Moz, my hobby experience goes back even further, I was referring to my professional experience
I know full well what the term "balance" means, thank you very much !
That is EXACTLY what I mentioned in the third paragraph from the end of that dissertation.
That is correct.
WRONG !!! ... The bulk charging plate only shows the balance charger the first CELL of each PACK (according to the sales rep, and even if that's not the case more on that later) and therefore the charger treats the (e.g.) three four-cell packs as if it were a single three-cell pack ...
The charger really has no idea whatsoever what the voltage is on any other cells unless the rep was wrong, to which I wouldn't be surprised, given he should know how that board works but even if this board behaves like any other
THAT IS NOT a
BALANCED pack.
Repeating myself again, my argument is not that all the batteries aren't getting the same "charge" (more specifically
voltage) it's that the
cells in those batteries being charged
are NOT being actively
balanced.... FYI a balance charger monitors EACH CELL in a (single) pack and applies a drain to the higher cells holding them from an overvoltage condition while the weaker cell catches up. THAT yields a balanced PACK because each cell in the pack is at the same voltage. As I said in my conversation with the salesperson on the website, in order to actually balance multiple packs' cells (what you want) you would need the balance leads to be connected to each cell in each pack (not currently possible) and not just to each battery (like his board supposedly does) which only balances the packs on the boards to each other, NOT their cells, which results in (guess what ?) charged packs WITHOUT balanced cells. Even "high end" para-boards (which should have separation fuses in place between each battery) that DO monitor "every cell" in the several packs in parallel use their balance leads to "see" the COMBINATION of all the second cells, third cells, etc. on each of the balance lead's lines ... This relies upon the "self balancing" of each of these cells (by virtue of being in parallel) and therefore is also not ideal either because, once again, you're not monitoring each cell but the summation of the cells that occupy the successive positions of the balance leads.
To use your own words with respect to what balancing actually does:
"If your final charge on a 2s battery is 8.2V, the charger balances the cells so that each one is exactly 4.1V, not one at 4.0 and the other at 4.2, or something like that." ... One balancing line "looking" at two, three, four or more cells cannot possibly balance them !
One line handling one cell
can balance that cell with respect to the other cells in that pack, but one line looking at several cells from several packs simply leaves them to their own devices and (according to your very own words on the understanding of what balancing is)
does not balance those cells.
Also, remember that the
cells are in SERIES (in each pack) so what you actually have is a series parallel circuit ... SOoooo, after you've mastered the understanding of the behaviors of series versus parallel circuitry, you should then study Thevenin's Theorem if you'd like to derive equivalent circuitry and then do some peak current math to determine whether or not I'm just "blowing it out my ass" when I say that it's not a good idea to perform unregulated charging (which basically is exactly what gang charging is).
Can you do it ? Certainly ... Should you do it ? That's up to you, but I certainly don't recommend it ESPECIALLY TO NEWBS (There's just too many precautions needed and understanding required to do it safely) e.g. plugging in the charge leads first so you don't smoke the board or melt the balance leads because there's too dissimilar potentials on the bats ... the need for understanding and performing the calculations to determine safe current levels ... the need to check each cell's voltage on each battery before charging ... understanding and performing calculations to determine power ratings required so you don't smoke your charger or the board, etc ... And when it's all said and done the charge per battery yielded is less accurate given it's bases upon AVERAGES of cell counts spread over the number of bats ganged with the accuracy diminishing with the higher the number of batteries charged simultaneously ... AND, as I've said all along, you only really have control over individual cells for purposes of balancing when you are monitoring and controlling individual cells not the summation of any number of cells strung on whichever line !
I started building power supplies and DC to AC inverters when I was 14 years old. I built my first computer from scratch before they were even commercially available and the
"Windows" operating system had not even been invented yet. I am perfectly capable of both designing and building a battery charger that would actually perform the tasks we
are discussing here should I be so inclined, so you can either choose to believe me when I say these boards DO NOT do what you think (and what "they" would have you think) or not
because it is, repeating myself again, nothing more than utter bullsh*t and marketing hype that is preying upon the ignorance of those who do not know any better.
By the way, I've got some beachfront property for sale in Arizona if you know any one who's interested.
.... I shall not beat this dead horse further.